WebEd,
When it comes to shipping calculation problems, the best thing to do is to submit a support ticket with what items you are looking at, and what you expect the shipping cost to be. So that a test can be done with the same items and see where the rate is coming from. Also UPS/USPS/FEDEX/CAPOST have different types of rates, (retail rates, rates for customers that do daily pickup, and even personalized rates for your company if you ship many packages).
Unless you've done so already, please post a ticket with the items you are testing with, what 3dCart says the rate is and what you think the rate should be, and we'll investigate the differences. This type of issue is going to be hard to troubleshoot without actually looking at the responses back and forth from the shipping api which support technicians can do.
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Gonzalo Gil
3dCart Support
800-828-6650 x111
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